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In this chapter we discuss the use of computer simulation in design and operation of car and truck assembly plants as well as automotive components manufacturing plants. Most of the automotive manufacturers worldwide and, in particular, the big three U.S.-based companies (General Motors Corporation, Ford Motor Company, and Chrysler Corporation) currently require that all new and modified manufacturing system designs be verified by simulation analysis before they are approved for final equipment purchases. In fact, there is a general push in the big three automotive companies that any new equipment purchase or manufacturing line modification costing more than several million dollars should be verified by simulation modeling before approval. Studies performed in the past are indicators of how useful simulation could be in the design and operation of production systems of all kinds, including vehicle manufacturing.
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