[PDF] Estimation of Work Hardening in Bent Sheet Metal Products at an Early Stage of Virtual Product Development

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Estimation of Work Hardening in Bent Sheet Metal Products at an Early Stage of Virtual Product Development

Abstract:

The thesis has two aims: firstly, to investigate the influence of work hardening due to forming simulation on test simulation. The investigated question was also: Is it worth the effort to include work hardening effect into test simulation? The second aim was, to propose a quicker method to estimate work hardening without forming simulation. The first aim was investigated by two methods. In Method A, forming simulation was carried out on the steel blank sheet and followed by test simulation. In Method B, test was simulated by using just the CAD geometry of the same component with virgin properties. The 2D and 3D test simulation were performed and it was found that result of method A is about 30% higher than method B, which suggests that it is essential to include work hardening.

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